Quality control

QUALITY CONTROL AT CASTLEFASHIONBD

We ensure top-quality garments at every stage—from fabric to final shipment. Here’s how we maintain standards:

Fabric Quality Control

 10% Random Inspection: All fabric rolls checked using the AQL 4-point system.
Shade banks are maintained for color consistency.

  • Fabrics are stored and cut dye-lot/shade-wise to avoid mismatches.
  • Pre-Wash Checks: Blanket tests for wash/non-wash fabrics.

Cutting Quality Control

  • Marking & Spreading: Verified before cutting begins.
  • 100% Panel Check: Every cut piece is inspected before sewing.
  • Remnant Management: Tracked and recorded for reuse.

Sewing Quality Control

  • In-Line Checks: 100% inspection during production.
  • Output Inspection: Each batch is reviewed before finishing.
  • Final Audit: Full garment review before packing.

Finishing Quality Control

  • Pre-Wash Inspection: 100% check before washing.
  • Post-Wash Verification: Hand feel, wash effect, and shrinkage tested.
  • Button/Trim Checks: Secure attachment confirmed.
  • Measurement Audit: Size specs matched to buyer requirements.
  • Final Getup: Visual and functional review.

Pre-Shipment Audit

  • AQL 2.5 Inspection: Random checks on packed goods.
  • Packaging Review: Labels, folding, and polybag quality verified.